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DIY Power Bank Making At Home Using Old 18650 Lithium Battery

DIY 3D Printed Power Bank: How to Make a 4-Cell 18650 Lithium Battery Power Bank at Home

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Are you tired of your phone running out of juice when you need it the most? In this DIY guide, we'll walk you through the process of making a 3D-printed power bank using 4-cell 18650 lithium batteries. Not only is this project practical, but it's also a fun way to dive into the world of 3D printing and electronics.

Follow along with our detailed instructions, and soon you'll have a custom-made power bank that's perfect for keeping your devices charged on the go!


Why Make Your Own Power Bank?

Creating your own power bank offers several advantages:

  1. Customization: Tailor the design and capacity to meet your specific needs.
  2. Cost-Effective: Save money compared to buying a high-capacity power bank.
  3. Educational: Learn about 3D printing, battery technology, and basic electronics.

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Materials Needed

Before we start, gather the following materials:

  • 4 x 18650 lithium batteries
  • 1 x 3D printed power bank case (design available for download)
  • Battery management system (BMS)
  • USB charging module
  • Wires and soldering tools
  • Heat shrink tubing
  • Hot glue gun


Step-by-Step Instructions

Step 1: Design and Print the Power Bank Case

Start by designing your power bank case using CAD software or downloading a pre-made design. Ensure the case has compartments for the batteries and space for the BMS and USB modules. Print the case using a 3D printer.

Pro Tip: Use PLA or ABS filament for durability.


Step 2: Prepare the Batteries



Carefully solder wires to the positive and negative terminals of each 18650 battery. Connect the batteries in parallel to ensure consistent voltage output.

Safety Note: Be cautious while soldering to avoid short-circuiting the batteries.


Step 3: Install the Battery Management System

Attach the BMS to the battery pack. The BMS ensures that the batteries charge and discharge safely, preventing overcharging and overheating. Solder the BMS connections according to the manufacturer’s instructions.


Step 4: Add the USB Charging Module

Solder the USB charging module to the BMS output. This module will regulate the power output to your devices. Ensure all connections are secure and insulated with heat shrink tubing.


Step 5: Assemble the Power Bank

Carefully place the battery pack, BMS, and USB module into the 3D-printed case. Use a hot glue gun to secure the components in place. Ensure the USB ports are accessible through the case openings.


Step 6: Test Your Power Bank

Before sealing the case, test the power bank to ensure it charges and discharges correctly. Use a multimeter to check the voltage and current output.


Step 7: Final Assembly

Once testing is complete, close the case and secure it with screws or glue. Your DIY 3D-printed power bank is now ready to use!


Watch the Full Tutorial

For a detailed visual guide, check out the full tutorial on YouTube. This video provides step-by-step instructions and additional tips to help you successfully complete your power bank project.

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Conclusion

Building your own 3D-printed power bank is a rewarding project that combines creativity with practical electronics skills. Not only will you end up with a useful device, but you'll also gain valuable knowledge about battery technology and 3D printing.


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